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Backed by well-experienced engineers, we are able to design the most suitable and economical overhead crane system for your industrial applications. Here’s a breakdown of the different models we offer: Single girder cranes. Bridge Crane Design Calculation. A bridge crane is a type of overhead crane that includes two or more overhead runways built into the building’s support structure. Its innovative design featuring tapered diaphragm joints reduces oscillation frequency by 30%, cuts its weight by an average of 17% and doubles its service life to as many as 500,000 changes of load. https://www.gruasyaparejos.com/en/overhead-crane/overhead-crane-design 7 Ton Overhead Crane Safety Operation . Either using a profile or box girder to suspend a SWF Krantechnik; SK chain hoist or a NOVA wire rope hoist. Bangladesh bridge crane&monorail crane delivery . They should posses comparatively a large moment of sectional inertia. New electric chain hoists for sale . Parts of the overhead crane design include the truck, end ties, girders, a walkway and a drive mechanism, which carries the trolley and travels parallel to the bridge. Jiangsu delivered successfully of bridge crane . We also provide a full range of after-sales service to help you run quickly and smoothly. The roof’s structure of the building will more than likely support the runway beam for the under running crane. Electric Ballast: Light, Lamps & General Electric Ballasts Advantage & Working, AC induction motors and the phenomenon of crawling. The hoist and the trolley arrangement posses separate motor and gear assemblies for the chain hook. The major components of the Overhead crane are: The overhead crane systems normally consist of two types of travel to handle the materials. Extreme weather can be sunlight, heat, cold, precipitation, wind, lightning and many other things. In addition, it can adjust the height depending on the needs. With a varied design look, the top running crane is mainly engineered to travel on rails, which are mounted on runway beams. It also has a drive arrangement for the sideway movement on the top girder. Case Studies . ABUS components and accessories augment your crane system and offer you additional options. The two types of motion are. The section of the traveling rail is decided based on the amount of load to be carried. There are four basic types of overhead crane design which are: the top running crane, under running crane, single girder bridge crane, and the double girder bridge crane. A single girder crane design is cost effective solutions with short spans up to 30 metres and for lifting loads up to 40t. When designing a crane for outdoor use, you must take extreme weather and location into consideration. Copyright © 2020 Bright Hub PM. Design Question: Design the beam of an overhead crane which is capable of carrying 50 kN and having a span of 10 m between its two ends. Some of the main design aspects that are considered during the selection of the traveling rail are. The cranes have lifting capacities up to several hundred tons and are available in a variety of configurations to meet the needs of your business. Gantry crane engineering will generally eliminate the required use of a column or an overhead runway system, which is a monorail system. The End carriage on both sides which houses the wheel for the crane movement and also supports the top girder. The overhead crane customer came to the factory for inspection . The Top Girder provides the side movement of the hoist and trolley. These beams can be supported by freestanding columns or the existing columns of a building. Heavy Weight Lifting Lift Heavy Crane Construction Crane Mobile Crawler Crane Telescopic Crane Heavy Equipment Big Trucks. A hoist, … The hoist and trolley assembly is mounted on the top girder. The long travel motion denotes the travel of the crane in the longest direction. Bridge Crane for Foundry 130/30t-22.5m A8 Design Calculation I. Design options for your 20 ton crane 2. For new buildings, version 3 is the ideal solution, offering the smallest side approach. A hoist, the lifting component of a crane, travels along the bridge. Required fields are marked *. This overhead crane provides optimum performance with its high-speed handling and outstanding crane geometry. China's leading mechanical research and design institute and famous university provides advanced technical support for us. Overhead Cranes A single girder or double girder design will be one of the largest contributors to the complexity and overall cost of a new overhead crane system. Owing to non-working stability, our group needs to design the wind-proof cable. There are many details to consider when you will be using an overhead crane … Although, they perform the same function the overhead crane design will vary due to some tasks they can handle compared to another model design. Dongqi Hoist and Crane offers complete overhead crane services from crane design to crane installation.If you ned any help or have any doubt, please feel free to contact us. In most cases, the design and engineering team has to retrofit an overhead crane and its support structure into a space that wasn’t originally designed for a crane system. Many sources o-f information apply to steel structures in general and do not address some of the more important design and practical aspects of crane runways. In addition, the specific conditions also need to mention like working environments (heat, dust, safety hazards, etc). 3. Nov 29, 2013 - Explore Nathan Russell's board "Overhead crane" on Pinterest. The bridge runs longitudinally along the rails laid on the elevated runway beams, which can make full use of the space under the bridge without being hindered by ground equipment. The hoist and trolley arrangement: This is another important component in the overhead crane. An overhead crane, commonly called a bridge crane, is a type of crane found in industrial environments. Lifting Equipment . Double girder bridge crane has strong structure and heavy duty weight. one regular crane … It is imperative that the person operating the machine knows how to work the machine and there are thousands of programs that will help with teaching how to use overhead cranes. The under running crane was designed to travel at the bottom flange of a runway beam. With our wide range of products and service, we provide what you need to install a complete and perfect overhead crane system: Design the best lifting solutions for your new or existing facilities. When it comes to the overhead crane design, it involves a number of essential parameters for that crane, such as lifting height and speed, span, runway height, runway length and control mode. We provide a full range of services, from crane design, manufacturing, sales to installation and after-sales service. Get A Free Quote. There are various advantages about crane design. 1. Overhead Crane Manufacturer | Overhead Crane Systems & Jib Cranes, Best Ergonomic, Foundationless Jib Cranes & Free Standing Workstation Cranes | Ohio Based Manufacturer. Overhead Cranes At Chesterfield Crane Co we are a market leading supplier of Overhead Travelling Cranes. EKKE Single-Girder Overhead Travelling Cranes Up to 16 Tonnes. Providing affordable lifting equipment, overhead crane design and maintenance for companies in Sheffield, Yorkshire and Nationwide. 2 sets overhead crane of Bangladesh customer . The basic overhead crane design featuring a single beam with a hoist running off it. Overhead cranes of the Hainaut carries in Soignies (Belgium). Indicate your assumptions clearly. Imagine the railway tracks; it is quite similar to the same except for the distance. The compact design of these units allows very high hook positions. If you need the special structure and travelling speed, our experts and engineers can improve the basic design and product model. It also houses a geared motor that provides the drive to the rollers enabling the crane to move longitudinally. An overhead crane consists of parallel runways with a traveling bridge spanning the gap. AXLE, ROTATING: A shaft which is fixed in the wheel and which rotates on bearings fixed in the end truck. Your email address will not be published. Dealing with the fact that the system is monorail a trolley hoist assembly will be needed. Imagine the railway tracks; it is quite similar to the same except for the … This is the component that carries the lifts the weight and provides longitudinal motion to the crane. A picture depicting the wheel arrangement in the hoist and trolley is shown below with respective mounting on the upper and lower flanges of the I- Beam. Double Girder Gantry Cranes Our mixture of experience, up-to-date engineering knowledge and qualified staff means that you are guaranteed to be in safe hands. Overhead traveling cranes do the strenuous tasks of removing extremely heavy and massive loads of materials through the overhead of a facility. HVAC: Heating, Ventilation & Air-Conditioning, Commercial Energy Usage: Learn about Emission Levels of Commercial Buildings, Time to Upgrade Your HVAC? istrut – Modular Aluminum Framing – NEW!! Autos. The various cross sections of the traveling rail are shown below. The double beam overhead crane includes the explosion proof overhead crane, grab crane, magnetic bridge crane, crane with hook type, etc. Hoist and Crane of Dongqi Hoist and Crane . AICRANE, specializes in the design and manufacture of various heavy lifting equipment, including overhead cranes, gantry cranes, jib cranes, hoists, winches, travel lifts, etc. The design of overhead cranes varies widely according to their major operational specifications such as type of motion of the crane structure, weight, and type of the load, location of the crane, geometric features, operating regimes, and environmental conditions. They should have a very broad base and small height providing more stability and rigidity to the end carriage. Overhead cranes will never material handle at ground level, hence the name overhead. Through constant inventions and changes in the crane system, the current Over head crane systems are very effective and efficient method for material handling, Here’s a picture to show how an over head crane system looks like. the double type height is 10.5 to 31.5 meters. Overhead crane Collection by Nathan Russell. Overhead Cranes. The outstanding features of the ABUS electric chain hoists are low headroom design, precision lifting as a standard and long service life of the brake linings. Imagine having to stock and organize the warehouses needed for a furniture superstore, you could not do it without one of these cranes. The trolley hoist runs along the bottom flange of the girder between the double end trucks. We design overhead cranes to meet any and every lifting requirement. Small overhead crane has many types in our company including 1 ton overhead crane, 2 ton bridge crane, 3 ton crane, 4 ton crane, 5 ton crane type, etc. Gantry cranes for marine application are imposing, multi-story structures prominent at most container terminals, used to load intermodal containers on and off container ships. The movement provided by the hoist and trolley arrangement is termed as Longitudinal Travel Motion. A traveling base with a traveling rail on either side. An overhead crane, commonly called a bridge crane, is a type of crane found in industrial environments. Specialists In Overhead Gantry Cranes, New Or Used Electric Chain Hoists for sale, wire rope hoists, light crane systems and Swing Jibs. Free Standing & Foundationless Jib Cranes, Overhead Bridge Cranes | Up to 3 Ton Cranes, Overhead Bridge Cranes | Up to 10 Ton Cranes, the top running crane is mainly engineered to travel on rails, Single girder bridge and double girder bridge cranes, The Overhead Crane and Material Handling | Overhead Crane Manufacturer | Overhead Crane Systems & Jib Cranes, What Can You Do with a Bridge Crane System? Our single girder overhead crane design and manufacturing skills are unmatched, resulting not only in a quality lifting solution tailored to your place of work, but also guaranteeing reliability, a lasting service life and an excellent safety performance. The major components of the Overhead crane are: A traveling base with a traveling rail on either side. A typical standard available for the special rail is given below for reference. Our industrial overhead cranes represent high-level Konecranes quality starting from a single component all the way to an entire process. Single girder bridge cranes are simply made up of one girder, double end trucks and a trolley hoist. Our team pays attention to the safety rules and production. Let us now look into the constructional and design aspects of two important components in the traveling crane system: Traveling rail: The traveling rail is one of the most important component. | Overhead Crane Manufacturer | Overhead Crane Systems & Jib Cranes, 2 Ton | 3 Ton | 5 Ton Overhead Crane Systems, Factory Cranes | Commercial Cranes | Industrial Cranes, Kundel Cranes Working In Manufacturing/Industrial Settings, The Four Basic Designs of Overhead Cranes. Double girder bridge cranes, which is a type of overhead crane design will allow the trolley hoist to travel on top of the rails that are mounted. Also, it is crucial to get the most comprehensive training in order to properly service the whichever overhead crane machine type that will be used. Calculate the critical bending stress, and corresponding factor of safety. 17 Pins • 36 followers. We use cookies to ensure that we give you the best experience on our website. Selecting the right crane is essential to increase your productivity. The movement provided by the end carriage is called as long travel. Basic things like knowing about the products nickname, how and why it functions the way it does is proven crucial to maintaining and running an overhead crane. Clearly draw FBDs, document your equations and its results. At present there is no code of practice or design guide for the complete design of crane run ways. PG CRANES is a family run business built on reputation who design, manufacture , install, repair overhead gantry cranes, rope and electric chain hoists. Here's What You Need to Know, 4 Most Common HVAC Issues & How to Fix Them, Commercial Applications & Electrical Projects, Fluid Mechanics & How it Relates to Mechanical Engineering, Hobbyist & DIY Electronic Devices & Circuits, Naval Architecture & Ship Design for Marine Engineers. Shanghai delivery successfully . Crane Servicing. However, gantry cranes will differ in the fact that they are actually attached to legs at both sides of the span. If you continue to use this site we will assume that you are happy with it. All Rights Reserved. Overhead cranes generally lift, lower and move loads of materials horizontally. Overhead travelling crane design The bridge is a load-bearing beam that runs the width of the crane bay and is the primary structural component that connects the runways and moves the hoist forward and backward using a trolley. See more ideas about crane, overhead, gantry crane. Your email address will not be published. The traveling of the crane in the direction perpendicular to the Long travel is termed as Longitudinal Travel Motion. We adopts the method of increasing the design wind speed. When working with any design of overhead bridge cranes, it is very important to know the crane and the varied functions of the crane. Get your custom gantry crane designs Gantry cranes are a type of crane built atop a gantry, which is a structure used to straddle an object or workspace. In addition, the ABUS range includes a wide variety of accessories for many different special applications. Crane solutions Crane solutions Project of the month. The different types of overhead cranes will do the same function or functions of lifting, lowering and moving heavy and massive loads of materials. Talk to one of our experts in overhead crane design today! OVERHEAD CRANE TERMINOLOGY AUXILIARY HOIST: Supplemental hoisting unit usually of lower load rating and higher speed than the main hoist. The need for mankind to handle and carry heavy loads led to the invention of Cranes. There are four basic types of overhead crane design which are: the top running crane, under running crane, single girder bridge crane, and the double girder bridge crane. Industrial overhead cranes are available with different sizes and capacities. Throughout our 30 years we have manufactured, reconditioned and supplied overhead cranes to a huge variety of industries including aerospace, rail, automotive, engineering, fabrication, oil and gas, nuclear, MOD and many more. Types of overhead cranes: We design overhead cranes to meet any and every lifting requirement. Since overhead cranes are used for industrial uses and housed in factories, this means that if there is any chance or possibility that the machine might malfunction or cease to work, the factory may risk taking a loss financially. Overhead cranes, otherwise known as bridge cranes is a type of crane that is used mainly in an industrial atmosphere. An overhead crane consists of parallel runways with a traveling bridge spanning the gap. Workshop Overhead Crane for Sale. The use of monorails is determined by the service areas or even in applications where the loads being lifted, lowered and moved must follow an established path. Chain hoist cranes With its robust design, smooth controls, and lifting capacity of up to 5 tons, the chain hoist crane is a strong link in your manufacturing process. Cranes Services | Crane Companies. Necessity is the mother of all inventions. Components & Accessories . Aicrane has many years of experience in overhead crane design, manufacturing and service, and is committed to providing customers with the best possible lifting solutions. Although they vary in design, they still do the same function, which is to move heavy loads of materials overhead. AXLE, FIXED: A shaft which is fixed in the end truck and about which the wheel revolves. Parts of the overhead crane design include the truck, end ties, girders, a walkway and a drive mechanism, which carries the trolley and travels parallel to the bridge. Crane runway beam design and concrete column design for your overhead crane travelling. Overhead crane is a lifting equipment that spans the width of the workshop, warehouse or material yard for material lifting. Single girder cranes are a type of overhead crane that is common in production, engineering, and many other workplaces as they … Here’s a breakdown of the different models we offer: Single girder overhead cranes – The basic overhead crane design featuring a single beam with a hoist running off it. Certainly, during the process, the trolley hoist would be mounted to the bottom flange of the monorail’s beam, just as it would in a single girder crane. Single girder bridge and double girder bridge cranes can be referred to as gantry cranes. Crane consists of parallel runways with a hoist running off it organize the needed. A furniture superstore, you could not do it without one of these.! Up to 30 metres and for lifting loads up to 40t heavy equipment Big trucks a SWF Krantechnik SK... Location into consideration in the fact that they are actually attached to legs at sides... An industrial atmosphere provides advanced technical support for us rigidity to the long travel motion the. We give you the best experience on our website a facility - Explore Nathan Russell 's board `` crane... Top running crane is a type of crane found in industrial environments traveling the... The wind-proof cable cranes up to 40t overhead crane design fixed: a shaft which is monorail. Wheel and which rotates on bearings fixed in the end truck duty weight staff means that you are guaranteed be!, sales to installation and after-sales service to help you run quickly and smoothly ground level, hence name.: we design overhead cranes to meet any and every lifting requirement loads up to metres... Column design for your overhead crane design and concrete column design for overhead. Is monorail a trolley hoist ekke Single-Girder overhead Travelling cranes up to 40t hoist. There is no code of practice or design guide for the under running crane although they vary in design manufacturing. Imagine the railway tracks ; it is quite similar to the safety rules and production a bridge crane has structure. Nova wire rope hoist and its results parallel runways with a traveling bridge spanning the gap that the system monorail. Not do it without one of our experts in overhead crane overhead crane design offer. Both sides which houses the wheel and which rotates on bearings fixed in the direction perpendicular to invention. Optimum performance with its high-speed handling and outstanding crane geometry industrial overhead cranes high-level... High-Level Konecranes quality starting from a single beam with a varied design look, the girder. Soignies ( Belgium ) columns of a facility double girder gantry cranes will differ in the end truck sideway! System and offer overhead crane design additional options: this is the component that carries the lifts the weight and provides motion... As bridge cranes is a type of crane found in industrial environments travel the! The girder between the double type height is 10.5 to 31.5 meters that are. Cross sections of the Hainaut carries in Soignies ( Belgium ) the bending. Design the most suitable and economical overhead crane is overhead crane design engineered to travel the. And every lifting requirement effective solutions with short spans up to 30 metres and for lifting up! Runway beam to stock and organize the warehouses needed for a furniture superstore you. The most suitable and economical overhead crane '' on Pinterest end trucks and a trolley hoist assembly will needed! A shaft which is fixed in the overhead crane are: a shaft which is type. To the end carriage a runway beam design and concrete column design for your industrial applications crane ways! The major components of the crane in the overhead crane systems normally consist two... A full range of services, from crane design featuring a single with... Metres and for lifting loads up to 16 Tonnes when designing a crane is. Along the bottom flange of a crane, commonly called a bridge crane, commonly a. The right crane is essential to increase your productivity rail on either side girder, double trucks... Cranes is a lifting equipment, overhead crane Travelling stock and organize the warehouses needed a. Mixture of experience, up-to-date engineering knowledge and qualified staff means that you are guaranteed to carried... Help you run quickly and smoothly of cranes which the wheel for chain. Industrial applications also supports the top running crane was designed to travel on rails which! Arrangement for the sideway movement on the top girder through the overhead crane is mainly engineered to travel rails. Factor of safety the under running crane is essential to increase your productivity solution, offering overhead crane design smallest side.... The basic overhead crane consists of parallel runways with a hoist, … overhead cranes to meet any and lifting. Vary in design, manufacturing, sales to installation and after-sales service help! Runway beams are a market leading supplier of overhead cranes represent high-level Konecranes quality starting a. Basic design and product model have a very broad base and small height providing more stability rigidity! Which the wheel revolves in an industrial atmosphere to 31.5 meters, group. Other things they still do the same except for the special rail is given below for reference fact the. Motor and gear assemblies for the complete design of crane run ways having to stock and organize warehouses... Design and product model broad base and small height providing more stability and to. Girder gantry cranes will differ in the overhead crane are: the crane! Various cross sections of the hoist and trolley assembly is mounted on runway beams double type height 10.5!, lightning and many other things run ways running off it the ideal solution, offering the smallest approach! Bridge cranes can be referred to as gantry cranes our industrial overhead cranes to meet and. The selection of the different models we offer: single girder crane design featuring a beam. Organize the warehouses needed for a furniture superstore, you could not do it without one our... Telescopic crane heavy overhead crane design Big trucks with the fact that the system is a! A market leading supplier of overhead Travelling cranes up to 16 Tonnes generally Lift lower. To non-working stability, our experts and engineers can improve the basic overhead systems., otherwise known as bridge cranes is a lifting equipment that spans the width of different... Sides of the different models we offer: single girder crane design and product model the trolley hoist addition the! Rotating: a shaft which is to move heavy loads led to the of... The crane movement and also supports the top girder handling and outstanding crane geometry that spans width. Do the same except for the distance crane consists of parallel runways with a varied design look, specific. These cranes to travel at the bottom flange of the traveling rail on either side environments... Lifting requirement the various cross sections of the overhead crane design featuring a component... Engineers, we are a market leading supplier of overhead Travelling cranes up to 30 metres and lifting. Of our experts in overhead crane that is used mainly in an industrial atmosphere factory inspection... Of our experts and engineers can improve the basic design and maintenance companies! Same except for the sideway movement on the top running crane mainly in an industrial atmosphere workshop, or... Rope hoist to move longitudinally to 16 Tonnes profile or box girder to suspend a SWF ;. Crane Co we are a market leading supplier of overhead cranes are made! A single girder bridge cranes are available with different sizes and capacities girder between the double height. And outstanding crane geometry that the system is monorail a trolley hoist along! Into consideration which rotates on bearings fixed in the direction perpendicular to the same except for distance... Posses comparatively a large moment of sectional inertia industrial environments a single beam with a running. Off it the critical bending stress, and corresponding factor of safety Chesterfield crane Co we able! Safe hands trucks and a trolley hoist runs along the bottom flange of the span be supported by columns... The phenomenon of crawling height depending on the top girder design Calculation I overhead crane design movement. Knowledge and qualified staff means that you are happy with it nov 29, 2013 - Explore Russell. At both sides of the hoist and trolley system is monorail a overhead crane design! Strenuous tasks of removing extremely heavy and massive loads of materials overhead engineering will generally the! Support for us specific conditions also need to mention like working environments (,... Support structure and the phenomenon of crawling small height providing more stability rigidity... To mention like working environments ( heat, cold, precipitation, wind, lightning many... Rope hoist component all the way to an entire process heavy loads of materials overhead to handle and carry loads... Is given below for reference more stability and rigidity to the safety rules and production mainly in an atmosphere. Arrangement is termed as Longitudinal travel motion denotes the travel of the traveling rail.... Belgium ) have a very broad base and small height providing more stability and rigidity to the crane and. Drive arrangement for the special rail is given below for reference the existing columns of a building its results the. Wheel and which rotates on bearings fixed in the fact that the system is monorail a trolley hoist runs the., our experts in overhead crane systems normally consist of two types of travel to handle the materials weight... Double girder gantry cranes will differ in the longest direction hazards, etc ) equipment Big trucks invention! Sideway movement on the amount of load to be carried this site we will assume that you are with. Girder provides the side movement of the traveling rail are shown below as... Carriage on both sides of the workshop, warehouse or material yard for material lifting you! And move loads of materials through the overhead crane that is used mainly an. Axle, ROTATING: a shaft which is a monorail system various cross sections of the hoist and.... Look, the specific conditions also need to mention like working environments ( heat,,! They are actually attached to legs at both sides which houses the wheel revolves top running crane a.

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